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Case Study

Implemented an IoT solution for real time monitoring of a manufacturing plant

Client Background

The client operates an industrial manufacturing plant.

Client Need

  • Address the challenges associated with client’s initial foray into Industry 4.0
  • Client was leveraging Industrial IoT, cloud, and other modern technologies to provide real-time access to manufacturing data and visualizations. Being able to scale without major issues was a key deliverable

Our Solution

A cloud native IIoT solution with the following key features:

  • Integrate sensors, connectivity, and analytics to enable data-driven insights and automation
  • Collect real-time data from machines and devices, analyze it using advanced AI/ML algorithms, and provide actionable insights for operational optimization, predictive maintenance, and remote monitoring
  • Scalable, secure and integrated with existing systems

Key Benefits

  • Accurate and real-time insights into the machine, department, and plant-level OEE
  • Increased Operational Equipment Efficiency (OEE) by 20-25%
  • Cost savings of 15-20% through energy optimization
  • Enhanced Supply Chain Efficiency resulting in reduction of lead times by 20-30%
  • Improved Quality Control measures reduced defects by 10-20%
  • Improved worker safety

Tools & Technologies

Amazon S3
Amazon Kinesis
AWS IoT Core
Amazon Managed Grafana
Amazon Athena
Terraform

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