Client Background
Client Need
- Existing measurements of Overall Equipment Effectiveness (OEE) and Overall Production Effectiveness (OPE) were delayed
- This delay prevented quick feedback on changes and resulted in increased availability, performance, and quality loss
- Prior attempts to address the challenges with real-time solutions required capital investment and lacked scalability and redundancy
Our Solution
- Innova Solutions developed a solution based on AWS IoT core
- The solution allowed for real-time equipment telemetry data ingestion and normalization, with centralized data storage, as well as role-based reporting and visualization
- The solution allowed for new global locations to be integrated quickly, without capital investment
- Ensured the highest levels of security and compliance with comprehensive AWS logging, ClouldWatch alerting, and Identity and Access Management (IAM)
- The solution also enabled the simplified integration of AI/ML services for predictive capabilities and insights
Tools & Technologies
Key Benefits
- With our solution, the customer was able to provide real-time analytics and actionable insights to plant operations, and leadership
- It enabled the plant operations to better understand their levels of performance and quickly address availability, performance, or quality degradation
- It also allowed executive leadership to monitor OEE and OPE KPI’s both discretely and in aggregate across all plants to drive informed decisions and quickly determine the impact of those decisions
- With the AWS-based solution being incrementally deployable to new plants and incrementally scalable, large up capital investment was avoided while typical overspend due to unused capacity was eliminated