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Global Industrial IoT Solution

The plant performance can be viewed in near real-time which will provide the client with a Global OEE metric

Client Background

The client is a global leader in the fastening industry and its leading brand has been recognized as the premier product in the thin sheet fastening industry for over 75 years.

Challenges

  • The project addresses the challenges associated with the client’s initial foray into Industry 4.0 and their use of Industrial IoT, cloud, and other modern technologies to provide real-time access to manufacturing data and visualizations.
  • One of the plants tried to implement an IoT solution that could collect machine data. However, it witnessed significant challenges while scaling. The on-premises solution became a risk and had to be moved to the cloud.

Solutions

  • The design of this initial solution contains several key components:
    • Data normalization at the edge, ingestion, visualization, and long-term storage.
    • The client has expressed interest in managing devices from the cloud and using advanced capabilities such as Artificial Intelligence and Machine Learning.
    • To accomplish the objectives of this project, several AWS services were used: IoT Core, Kinesis, S3, Athena, and AWS Managed Grafana
    • To provide governance and logging, additional services like Config, CloudWatch, and IAM (Identity & Access Management) will be employed.

Tools & Technologies

Amazon S3, Amazon Kinesis, AWS IoT, Grafana, Amazon Athena, Cloudwatch

Key benefits

  • The benefits of this solution will provide the C-Level with insights into the machine, department, and plant-level OEE.
  • The plant performance can be viewed in near real-time from corporate headquarters which will provide the client with a Global OEE metric.
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