Select Page

Case Study

Achieved annual cost savings of $ 3 million through Mathematical Scheduling Model

Client Background

The client is the leading producer of polysilicon which manufactures semiconductor chemicals for the semiconductor and solar industries.

Client Need

The client’s current method of scheduling reactor operations, using manual spreadsheets, was a bottleneck in their workflow.  This time-consuming process resulted in significant energy waste due to inefficient scheduling. Recognizing this inefficiency, the client sought to implement advanced operations research techniques to optimize reactor schedules.

Our Solution

We addressed the client’s scheduling challenges by developing a robust mathematical scheduling model. This model was built using Mixed Integer Linear Programming (MILP), incorporating precedence-based continuous-time formulation techniques. By factoring in resource availability, timing constraints, and plant limitations, the model generated optimal monthly schedules, ensuring efficient production and reduced energy consumption.

Key Benefits

  • Reduced Energy Consumption: The new model optimized reactor operations, leading to a substantial reduction in energy waste during production.
  • Cost Savings: These efficiency gains translated to cost savings of close to 3 million dollars annually.

Tools & Technologies

NA

Services

Digital Product Engineering

Cloud Services

Data & Analytics

AI and Automation
Cybersecurity
Modern Managed Services

Build Operate Transfer

Innova Orion GCC Services

Talent Solutions

Industries

Communications & Media

Government Solutions

Healthcare, Life Sciences,
and Insurance

Banking & Financial Services

Energy, Oil & Gas and Utilities

Hi-Tech

Retail & CPG
Manufacturing

Travel & Transportation and Hospitality

Partnerships

AWS

Automation Anywhere

Databricks

Google

IBM

Microsoft

Pega

Salesforce

SAP
ServiceNow

Snowflake

Uipath

Innovation @ Work

Blogs and Insights

Research and Whitepapers

Case Studies

Podcasts

Webinars & Tech Talks
US Employment Reports

Company

About Us

Leadership Team

Strategic Partnerships

Office Locations

Newsroom

Events

ESG

The Innova Foundation

Careers

Explore Open Positions

Life @ Innova Solutions

Candidate Resource Library

Let's Connect